Robots and Automation in 91ÊÓƵ

Machine-tending robots are often key components used to enable unattended or lights-out machining operations, adding capacity by taking advantage of time that’s currently unused, like nights and weekends. In many cases, robot integration enables shopfloor employees that were previously loading and unloading parts from machines to perform duties of greater value. Plus, today’s robots are faster and more intelligent than in years past and are also becoming increasingly viable for small-batch/high-mix production. In addition, collaborative robots, or “cobots,” use sensor technology that enables them function safely alongside humans in a shared work environment. That means no more isolating fencing is needed to separate worker and robot.

3 Machine Options to Aid Automation
Automation

3 Machine Options to Aid Automation

Don’t overlook controller options, process security options and coolant handling when staring down the line items of a new machine purchase.

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ESSENTIAL READING

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Automotive

4 Steps to a Cobot Culture: How Thyssenkrupp Bilstein Has Answered Staffing Shortages With Economical Automation

Safe, economical automation using collaborative robots can transform a manufacturing facility and overcome staffing shortfalls, but it takes additional investment and a systemized approach to automation in order to realize this change.

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Made in the USA - Season 1 Episode 2: The Automation Puzzle

There is a fundamental question we need to answer when we talk about automation: To what extent is automation an answer to the skilled workforce shortage, and to what extent is automation vs. Skilled labor the wrong comparison to make in the first place?

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Automation

Choosing a Five-Axis Machine Tool With Automation in Mind

While much focus is placed on the machinery that moves parts, the features most important for automating five-axis machining are arguably found in the machine tool itself.

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Automation

5 Tips for Automating Laser Marking With Robots

Automating laser marking can be a useful way to increase robots’ utilization, but the process requires careful planning for success.

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Reducing Machine Cycle Times Both In and Out of the Cut

Increasing automation means setup times are lower than ever. How can shops optimize cycle times to match and win more business?

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Automation

Turn-Mills 101

Turn-mills are a type of multitasking machine that can shorten cycle times and help facilitate lights-out machining for two common machining types.

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Latest Automation News And Updates

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Sandvik Coromant ATC System Boosts Machine Utilization

Sandvik’s automatic tool change system for its machine-adapted clamping units enables full automation in turning centers.

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Marubeni Citizen-Cincom Lathe Enables Continuous Operation

PMTS 2025: The BNA-42SY5 lathe features an integrated auto-compensation system to automatically adjust tooling based on measurements taken at the inspection station.

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91ÊÓƵ

How tight-tolerance gaging and in-process automation can converge to streamline manufacturing processes.

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Automation

Why We Ask Machine Shop Leaders to Speak at TASC – The Automated Shop Conference

TASC is our industry’s premier peer-to-peer automation stage where America’s shop leaders refine the art of metalworking and CNC machining. For conference speakers, it's also an opportunity to showcase your skills and gain exposure for your business. Here are five why stepping into the spotlight at TASC could be your smartest move toward elevating your shop.

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Automation

Methods Machine Tools, Multiaxis LLC, Announce AI Solution Investment

Multiaxis Intelligence will feature user-based digital twin for the manufacturing workforce.

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Thomson Industries Cobot Transfer Unit Features Collision Detection

The Movotrak cobot transfer unit features collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity.

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JIMTOF 2024 Report: EVs, AI and Autonomous Robots Abound

The 2024 Japan International Machine Tool Fair (JIMTOF) showed how the manufacturing industry is adapting to the needs of electric vehicle manufacturing and adopting new technology including AI and autonomous robots.  

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Setting Up the Building Blocks for a Digital Factory

Woodward Inc. spent over a year developing an API to connect machines to its digital factory. Caron Engineering’s MiConnect has cut most of this process while also granting the shop greater access to machine information.

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Measuring Torque, Thrust Force for Smart Drilling Operations

To monitor drilling operations for smart manufacturing solutions, torque and thrust force can be measured.

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Smooth Operators: Vibration Compensation Improves Robot Performance

Ulendo is working to apply its vibration compensation algorithm to robots. This application is more complex than its initial market of FFF 3D printers, but could result in faster, cheaper robots.

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Cutting Part Programming Times Through AI

CAM Assist cuts repetition from part programming — early users say it cuts tribal knowledge and could be a useful tool for training new programmers.

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Tactile Sensor Could Give Robots Human Touch

Gelsight’s tactile sensing technology could give robots more flexibility in the tasks and environments they can handle.

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FAQ: Automation

What is automation?

“Robot” is the first picture that comes to mind, but it means more than that. Automation could be machines that are able to do more in one setup, one handling. It also refers to other options like pallet systems for moving work around, in and out of machines. It refers to software that can automate certain operations. Automation is not a replacement or an alternative for people.

Source: Practical Approaches to Automation

What is a cobot?

A collaborative robot or “cobot” is a robot that is safe to run unguarded near people. Most cobots are safe because they are speed- and force-limited, and they stop upon sensing contact with an obstacle. Cobots are also easy to relocate and reprogram for different tasks in a shop.

Source: 10 Things to Know About Collaborative Robots

What should you know about cobots?

1. Cobots, vision and AI all go together.

2. Cobots do not guarantee safety.

3. Cobot applications need not feature collaboration.

4. Automation’s payback period is declining.

5. Trends in manufacturing favor collaboration.

6. Cobot adoption might be held back by lack of people.

7. Advancing AGV technologies make cobots mobile.

8. Attention recognition is coming.

9. Collaborative can be done in different ways.

10. “Collaborative” can be a bigger idea.

Source: 10 Things to Know About Collaborative Robots

How do robots and 3D printing intersect?

1. 3D Printed End-of-Arm Tooling (EOAT)

2. 3D Printed Off-Robot Accessories

3. Robot-Tended 3D Printers

4. Robots As 3D Printing Systems

Source: 4 Ways Robots and 3D Printing Intersect