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Cutting Tools
High Performance Twist Drills In Perspective
The trend today is clearly toward high performance twist drills made of tungsten carbide or other premium materials, combined with innovative geometries, tighter tolerances, and advanced coatings. The pressure to reduce costs through productivity gains is driving this change.
Read MoreOne Insert For More Operations
Conventional wisdom about standard milling operations has always been that compared to square shoulder cutters, lead angle cutters are easier on the spindle, can be run at higher table feed rates, and cut freer. Finishes are typically better and, with the addition of a wiper flat insert, finishes could be further improved. Due to the chip thinning attributes of this type of cutter, actual table feeds can be more rapid, albeit at the sacrifice of some depth of cut compared to a zero lead cutter.
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Widening Range Of Grooving Tools
Traditionally, a grooving tool grooves, a facing tool faces and, of course, special tools do special cuts. Improved insert manufacturing technology and toolholder design is changing this tradition, allowing specialized tooling to be used more generically in a wider variety of metalcutting applications.
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Successful Application Of Ceramic Inserts
Applying ceramic inserts is not a simple substitution of one cutting tool material for another. There are significant process considerations that shops should examine carefully in order to realize performance and tool life expectations from ceramic inserts. Here's a look at some of the ways they are used.
Read MoreJob Shop Triples Bandsaw Productivity By Substituting Carbide For Bi-Metal Blade
York Machine Shop Ltd. (Campbel1 River, British Columbia) cuts aluminum-bronze tube for a specialized paper industry application.
Read MoreFixtures Improve Machine Performance, Product Quality And Throughput
This company previously purchased end caps and cylinder rod guides as outside components, but recently turned to Yamazen, Inc. and its line of Brother CNC tapping centers for improvement in the overall production and quality control and for a flexible manufacturing protocol on these parts.
Read MoreJob Shop Cuts Processing Time 60 Percent
Innovative Manufacturing used to spend ten minutes per part machining cast iron differential housings for golf carts, but now total machining time is down to three minutes, 45 seconds. According to Innovative owner and president Rob Sander, the productivity leap came when the company consolidated turning, milling, drilling and reaming into a single machine tool.
Read MoreA Tool To Help With Jaw Boring
Machining soft jaws remains one of the most tedious and time-consuming tasks for turning centers, so anything you can do to organize and simplify this task will speed up your setups. In order to make the workholding setup when soft jaws must be machined, the setup person must remove the current top tooling from the chuck, find the set of jaws to be used for the new setup, mount the jaws to the chuck, clamp on some form of temporary plug or ring, and machine the jaws.
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Absolute Control
Tool management for this aerospace manufacturer begins in NC programming and reaches throughout the shop floor.
Read MoreA Synergistic Approach To Machining Stainless Steel
One of the most interesting examples of this synergy comes out of its cutting tool and specialty steel operations. Sandvik has developed grades of stainless steel especially formulated for machinability along with cutting inserts especially designed for optimal performance with these workpiece materials.
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